Corrugated Box

Materials

Prime Printings usually recommend three primary options for the materials used in custom corrugated box printing:

1. 250gsm C1S Paper Wrapped on E-Flute Corrugated Paper

The E-flute corrugated paper provides excellent cushioning and is ideal for products that require extra protection during shipping. The 250gsm C1S paper wrapped on E-flute corrugated paper combines sturdiness with a smooth and glossy surface, making it perfect for high-quality printing.

2. 250gsm C1S Paper Wrapped on F-Flute Corrugated Paper

F-flute corrugated paper is known for its fine flute structure, which creates a premium look and feel for the packaging. When combined with 250gsm C1S paper, it offers a luxurious finish, making it suitable for products that require a sophisticated presentation.

3. 250gsm C1S Paper Wrapped on B-Flute Corrugated Paper

B-flute corrugated paper provides enhanced stacking strength, making it an excellent choice for heavier items. The 250gsm C1S paper wrapped on B-flute corrugated paper offers a balance of durability and printability, making it a versatile option for various packaging needs.

Printing Methods

Prime Printings offers several printing methods to ensure that your custom corrugated boxes are produced with exceptional quality and precision:

CMYK offset printing

CMYK offset printing is a popular choice for custom corrugated box printing. Due to its ability to reproduce vibrant colors and intricate designs with remarkable accuracy. By combining the four primary ink colors—cyan, magenta, yellow, and black, this method ensures consistent and high-quality results, making it suitable for a wide range of packaging applications.

Pantone color printing

Pantone color printing allows for precise color matching, making it an ideal choice for branding and corporate identity applications. By utilizing the Pantone Matching System (PMS), Prime Printings can accurately reproduce specific colors, ensuring brand consistency across all packaging materials.

UV printing

UV printing offers an environmentally friendly and cost-effective solution for custom corrugated box printing. This method provides instant drying and exceptional adhesion, resulting in sharp and vivid images with a glossy finish. UV printing is also known for its durability and resistance to fading, making it a reliable choice for long-lasting packaging.

Silk printing

Silk printing, also known as screen printing, is a versatile technique that allows for printing on various substrates, including corrugated materials. This method is well-suited for intricate designs and specialty finishes, providing a tactile and visually appealing result for custom corrugated boxes.

Box Styles and Lining Options

Prime Printings understands that different products require different box shapes and interior linings. We offer a wide range of options to cater to your specific needs. Whether you need a standard rectangular box, a round box, or a custom shape, we have the expertise to bring your vision to life. Our skilled team can create intricate die-cut designs, ensuring that your paper boxes are not only functional but also visually appealing.

In addition to box shapes, interior linings play a crucial role in protecting your products and enhancing the unboxing experience. Prime Printings offers various lining options, such as foam inserts, silk linings, velvet linings, etc. These linings add a luxurious touch and ensure that your products are safely secured within the paper boxes.

Finish Options

Prime Printings offers a range of finish options to enhance the visual appeal and durability of custom corrugated boxes:

Glossy and matte lamination

Glossy and matte lamination not only adds a protective layer to the custom corrugated boxes but also imparts a luxurious touch. Glossy lamination creates a shiny and reflective surface, while matte lamination offers a subtle and elegant look, giving your packaging a distinctive finish.

Spot UV

Spot UV coating provides a striking contrast by applying a glossy and raised finish to specific areas of the custom corrugated boxes. This technique can be used to accentuate logos, text, or graphics, creating eye-catching visual effects that capture attention.

Foil stamping

Foil stamping adds a touch of sophistication to custom corrugated boxes by applying metallic or pigmented foil to specific areas. This method creates a stunning visual impact and can be used to achieve a range of effects, from subtle accents to bold and vibrant finishes.

Varnish

Varnish coating offers both protective and decorative benefits for custom corrugated boxes. It can be applied as a full coverage or spot varnish, adding depth and sheen to the packaging while providing an extra layer of protection against scuffs and abrasions.

Laser foil stamping

Laser foil stamping is a cutting-edge finishing technique that utilizes laser technology to create intricate and customized designs on custom corrugated boxes. This method offers unparalleled precision and detail, making it an excellent choice for premium and high-end packaging solutions.

Artwork Tips

Setting up pre-press files for custom corrugated box printing requires careful attention to detail and adherence to specific guidelines. Here are the key steps to ensure a seamless printing process:

Design considerations: When designing pre-press files for custom corrugated boxes, it is essential to consider the structural integrity of the box, including the folding and assembly requirements. Additionally, the design should take into account the placement of graphics, text, and any special finishing elements to ensure proper alignment and visual impact.

Artwork specifications: Ensure that the artwork files are set to the correct dimensions and include the necessary bleed and safety margins to accommodate the printing and finishing processes. It is crucial to provide high-resolution images and vector graphics for optimal print quality and precision.

Color management: Utilize the appropriate color profiles and ensure that the artwork is set to the desired color mode, whether it is CMYK for full-color printing or specific Pantone colors for spot color applications. Consistent color management is essential for achieving accurate and vibrant results in custom corrugated box printing.

Finishing details: If the custom corrugated boxes require any special finishing options, such as spot UV, foil stamping, or embossing, the pre-press files should clearly indicate the areas where these finishing elements will be applied. Providing detailed instructions for finishing treatments will help ensure precise execution during the printing process.

Proofing and approval: Before proceeding with production, it is crucial to review and approve the pre-press files for custom corrugated box printing. Requesting a physical or digital proof allows for a comprehensive assessment of the design, color accuracy, and finishing effects, ensuring that the final output meets your expectations.

Custom corrugated box printing at Prime Printings offers a comprehensive range of materials, printing methods, finish options, and expert guidance for setting up pre-press files. Whether you require wholesale corrugated shipping box printing or custom corrugated box manufacturing, our commitment to quality and innovation ensures that your packaging solutions are tailored to your specific requirements. With a focus on precision, creativity, and sustainability, Prime Printings is your trusted partner for custom corrugated box printing.

For custom corrugated box printing that exceeds your expectations, contact Prime Printings today to discuss your project requirements and explore our comprehensive printing solutions. From design to delivery, we are dedicated to delivering excellence in custom corrugated box manufacturing and printing.